Poison-spyder YJ FULL CAGE KIT Manuel d'utilisateur télécharger pdf (Page 2)

INSTALLATION INSTRUCTIONS

Poison Spyder Customs •

YJ FULL CAGE KIT INSTALL

Page 2

INSTALLATION NOTES

The Full Cage Kit will work with the factory

Jeep soft top. The sound bar can be modied

(read: ‘cut up’) to t. Duster rear deck covers,

“windjammers” and short style bikini tops will

work. However, “safari” style bikini tops will not

t. Children can ride in the back seat but the

Poison Spyder Full Cage Kit was NOT designed

to accommodate adult passengers in the OE

back seat.

Installation of the Full Cage Kit can take up to 8

hours. This kit requires welding, which should be

done by a certied welder. You will need a friend

or two to assist with the installation. A good set

of Torx bits is required for removal of the factory

cage, including a T-50 “tamper-proof” Torx bit.

IMPORTANT: It is imperative that the top, doors,

seats, plus any other components that are going

to be reinstalled after the cage install be test-

tted BEFORE nal welding of the cage! Poison

Spyder Customs is not liable for tment issues

due to negligent install.

Some of the following photos are from

a TJ cage install. While the procedures

are similar, specic parts shown in

some photos may differ slightly from

the actual YJ version you are installing.

INSTALL PROCEDURE

NOTE: In most cases, the laser-cut notches and

laser-etched assembly marks will eliminate all

guesswork. Regardless, carefully inspect each

part and its placement prior to tacking and nish-

welding. Also, each step should be extrapolated

for both sides, where any procedure is to be

duplicated on both sides of the cage.

1. Parkvehicleonalevelsurfaceandsetthe

emergencybrake.Youwillwanttoweareye

protectionbeyondthispoint.

2. Removeanyexistinghardtop,softtopand

associatedbracketry,frontseats,rollbaror

cage, and spreader bars if present.  Save

anyboltsthatmountedtheOErollbartothe

oor, as these may be re-used during the

installofthenewPoisonSpydercage.Place

weldingblankets orsome sortof protective

coveringovertheJeep’sdashandinteriorto

protectitfromweldsplatter.

3. CleanALLbaremetalpiecesprovidedinthe

kit,usingacleanragandbrakecleaner.This

willensureaneasier,cleanerinstallationand

betterweldslaterintheinstallation.

4. Weld the A-Pillar Inner Plates

 to the

insideofeachcorrespondingLowerA-Pillar

.Alignthebottomandtwolongsideedges

oftheInnerPlateandtheLowerA-Pillar.Itis

notnecessarytoputacontinuousbeadallthe

wayaroundtheInnerPlate. Stitch-welding

in1”incrementswillyieldplentyofstrength.

Ifafullweldisdesiredforaesthetics,stitch-

weld in increments to keep the assembly

fromwarpingduringwelding.Theresultwill

beafullyboxedbottomsectionoftheLower

A-Pillar.

5. WeldtheA-PillarTopGusset

ontoeach

Lowera-Pillar.Itwilltintotheonlyopen90º

bendatthetopendoftheA-Pillar.

6. AlongeithersideoftheJeep’sdashthere

are four bolts going into the rewall, which

match the slotted bolt pattern found on the

A-Pillars.  Remove these bolts from both

sides.

7. InstalltheLowerA-Pillarsintoplaceusing

the three bolts you removed during in the

previous step.  The mounting holes in the

A-Pillars are slotted to allow for vertical

adjustment.  Leave the bolts only snug

enough to hold the A-Pillars in place but

looseenoughtoallowthemtoslideupand

downwithintheslots.

8. PositiontheFootPlates

beneatheach

A-Pillar.Makesuretheplatesarepositioned

so that the A-Pillar lands as close to the

center as possible, but so the bolt holes

that must be drilled through the oor are

correctlylocatedawayfromanyobstructions

underneaththeoor.Tack-weldtheA-Pillars

totheFootPlates.

9. Drill the four bolt holes into the Jeep’s

oorboards, using the holes in each of the

FootPlatesasyourdrillguide.BolttheFoot

Plates into place (hardware not included in

Kit).

10.Install the B-Pillar Mount Plates L&R



inthelocationswherethemainhoopofthe

factoryrollbarboltedin,justbehindthedoor

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INSTALLATION INSTRUCTIONS 1

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Poison-spyder YJ FULL CAGE KIT Manuel d'utilisateur Page 2

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